NPI Process Engineer

Role Overview

An established automotive lighting company serving high-end and supercar brands is looking for a skilled NPI Process Engineer to join their Launch & SVO team in Buckingham. This permanent role focuses on establishing reliable manufacturing methods for new product introductions, aiming to ensure efficient, cost-effective launches that meet rigorous quality benchmarks.

Key Responsibilities

• Design and enhance manufacturing processes to improve quality, cost, and delivery metrics.
• Assess and refine manufacturing techniques, tooling, and materials to support cost-saving efforts.
• Lead continuous improvement initiatives within manufacturing operations.
• Assist quality investigations by implementing thorough root cause analyses and corrective actions.
• Facilitate teams aiming to elevate manufacturing performance through ongoing improvements.
• Create, maintain, and manage vital documentation including PFMEAs and Control Plans.
• Support manufacturing setups for new products and introductions, integrating BOMs, routing, and SAP requirements.
• Participate in RFQ preparation and analyze manufacturing costs.
• Conduct detailed component reviews to ensure tooling and production readiness.
• Collaborate with project teams to meet key programme milestones and support pre-series prototype builds.
• Champion Design for Manufacture (DFM) and contribute to DFMEA and risk assessments.
• Ensure compliance with company health and safety policies, environmental standards, and 5S workplace organization.
• Promote safe working environments and continuous improvement of workplace organization.

Requirements

• At least five years' experience in assembly manufacturing or manufacturing engineering roles.
• Demonstrated success in process improvement within assembly-focused operations.
• Practical experience supporting new product launches and introductions.
• Familiarity with PFMEA, DFMEA, Control Plans, and manufacturing process development.
• Six Sigma knowledge preferred; a Black Belt certification is advantageous but not mandatory.
• Strong problem-solving ability with a proactive and positive mindset.
• Excellent communication skills for leading teams through improvement projects.
• Background in fast-paced manufacturing settings, ideally automotive or related industries.

Benefits

• Competitive salary package
• 25 days annual leave plus bank holidays
• Access to a pension scheme
• Opportunities for career progression
• Work in a modern manufacturing environment
• Employee benefits and discount programs