Senior Manufacturing Engineer

About SAESL

Singapore Aero Engine Services Private Limited (SAESL) is a joint venture between Rolls-Royce Plc and SIA Engineering Company, operational since 2001. It stands as a leader in engine overhaul and component repair services, particularly servicing all variants of the Trent engine family including Trent 500, 700, 800, 900, 1000, and XWB. With a capacity to overhaul more than 300 Trent engines annually, SAESL operates a cutting-edge Engine Test Facility offering top-tier engine turnaround times.

Why Join SAESL

• Comprehensive medical and flexible staff benefits, including company transport
• Access to training and career development opportunities
• Strong job security within a growing company

Job Overview

The role focuses on manufacturing engineering support for component repair production, ensuring manufacturing processes consistently meet quality and safety standards while optimizing for cost and delivery performance. This position also involves resolving manufacturing technical challenges and fostering continuous improvement throughout the product lifecycle and supply chain.

Primary Responsibilities

• Design, qualify, and enhance thermal spray coating processes applied to shafts, cases, and other critical components
• Evaluate product safety risks adhering to Company Safety Management System and Zero Harm initiatives
• Champion a zero-defect culture by implementing manufacturing processes aligned with Right First Time principles
• Lead quality investigations, manage NADCAP accreditation for special processes like plasma spraying and coatings
• Utilize SPS, DMAIC, Lean, and systems engineering to boost manufacturing efficiency, improve delivery, and minimize non-quality costs
• Collaborate with suppliers, production, and engineering teams to uphold SAESL Operating System standards
• Drive productivity enhancements and meet cost targets within assigned areas
• Identify and implement process innovations and best manufacturing practices through business case development

Candidate Requirements

• Bachelor’s degree in Aeronautical, Manufacturing, Mechanical, Industrial Engineering, or related field
• Minimum of 3 years’ experience in manufacturing, repair, or overhaul environments
• Preferred experience with thermal barrier coatings
• Knowledge or experience in commodity or product ownership is beneficial
• Familiarity with robotic systems, fixture design, and masking techniques
• Strong communication, analytical, engineering judgment, and project management skills
• Proficient in technical problem-solving and Six Sigma methodologies with a practical approach
• Ability to collaborate effectively within cross-functional teams