Quality Inspector

Role Summary

The Quality Inspector ensures all gas cylinder manufacturing and handling processes comply with established quality, safety, and regulatory standards. This role involves conducting thorough inspections, monitoring operational procedures, identifying deviations from quality benchmarks, and collaborating with various teams to resolve issues promptly. Continuous process improvements and adherence to standards are key to maintaining product integrity within both production and yard operations.

Key Responsibilities

• Perform daily inspections on cylinder production lines, checking weight limits, surface integrity, leak test outcomes, and rubber seals.
• Verify and calibrate electronic weighing and testing equipment to guarantee accurate readings.
• Log inspection results in quality management systems and report any deviations for corrective measures.
• Ensure proper segregation and recording of defective or rejected cylinders to maintain quality control.
• Work closely with production supervisors to address and rectify quality-related issues swiftly.
• Assist in root cause analysis for repeated quality failures and propose corrective/preventive actions.
• Communicate nonconformance in equipment or processes to maintenance and safety departments.
• Maintain tracking records for unresolved quality issues until they are adequately addressed.
• Conduct scheduled tests including leak checks, dimensional inspections, and weight verifications as per quality plans.
• Document all inspection findings, compliance issues, and test data using established formats.
• Compile daily and monthly quality reports highlighting trends, critical issues, and suggestions for improvement.
• Ensure all production activities adhere strictly to Standard Operating Procedures and the Quality Manual.
• Monitor preventive maintenance routines of production and inspection equipment, ensuring proper documentation.
• Escalate any outstanding non-compliances or overdue maintenance affecting product quality.
• Supervise yard activities related to cylinder handling, storage, and safety to meet quality and safety standards.
• Ensure cleanliness, proper labeling, and appropriate storage of cylinders as per protocol.
• Evaluate and inspect defective or returned cylinders from distributors to verify quality concerns.
• Report any breaches in safety or process compliance to supervisors promptly.

Working Conditions

• Work is based onsite within branch facilities.
• Involves exposure to moderate physical risk.

Industry Domain

Gas industry with focus on cylinder production and handling.

Knowledge and Experience Required

• At least 2 years’ experience in quality inspection, production operations, or industrial manufacturing, ideally in gas or petrochemical sectors.
• Familiarity with gas cylinder production quality standards and inspection protocols.
• Understanding of ISO 9001 Quality Management Systems and principles of operational excellence.
• Knowledge of calibration, testing, and measurement tools utilized in industrial quality control.
• Experience with preventive maintenance and equipment reliability concepts.
• Awareness of health, safety, and environmental regulations applicable in industrial environments.
• Competence in documenting and reporting product quality and performance data.

Educational and Certification Requirements

• Technical Diploma or equivalent in Quality Management, Mechanical Engineering, Industrial Technology, or related fields.

Technical Skills

• Expertise in visual inspection, dimensional measurements, and leak testing methods.
• Skill in calibrating and operating precision equipment such as weighing scales, gauges, and leak detectors.
• In-depth knowledge of ISO 9001 documentation and quality systems.
• Acquaintance with Non-Destructive Testing (NDT) techniques for spotting material and structural flaws.
• Proficiency in root cause analysis and executing corrective/preventive actions.
• Strong understanding of industrial safety and compliance standards, particularly in gas cylinder contexts.