Assistant Manager - Process Engineering

About the Role

Dhoot Transmission Pvt. Ltd., a prominent Indian automotive components manufacturer specializing in electrical distribution systems and driveline solutions, seeks an Assistant Manager in the Process Engineering Department located in Manesar, Haryana. This role is dedicated to overseeing and advancing process engineering activities related to automotive wiring harness production.

Key Responsibilities

• Design, implement, and optimize manufacturing workflows for automotive wiring harness assemblies including cutting, stripping, crimping, and final assembly.
• Create detailed process documentation such as flow diagrams, operation layouts, standard operating procedures, and work instructions ensuring compliance with customer requirements.
• Determine critical manufacturing parameters including cycle times, manpower needs, and equipment specifications.
• Collaborate effectively with cross-functional departments including Design, Quality, Production, and Project Management for smooth new product introductions and industrialization.
• Analyze customer drawings, BOMs, and product specifications to validate manufacturability and process feasibility.
• Plan and execute pilot production runs and support ramp-up activities ensuring timely availability of resources and tooling for new launches.
• Employ automotive quality systems such as APQP, PFMEA, Control Plans, PPAP, and conform to IATF 16949 standards.
• Manage production line layouts, workstation design, tooling selection, and material flow to optimize line balancing and increase productivity.
• Drive continuous improvement initiatives leveraging lean manufacturing practices including Kaizen, 5S, and waste elimination to enhance OEE and reduce costs.
• Lead root cause analysis for process-related issues using problem-solving techniques like 5 Why and Fishbone diagrams, implementing corrective and preventative measures.
• Maintain comprehensive documentation on process flows, engineering changes, validations, and ensure documentation control.
• Supervise and mentor process engineers and technicians while coordinating with multiple departments to maintain project schedules and quality standards.

Candidate Profile and Requirements

• B.E. or B.Tech degree in Mechanical, Electrical, Electronics, Production, or Industrial Engineering is required.
• Proven experience of 8 to 12 years in automotive wiring harness manufacturing, with hands-on expertise in relevant process engineering activities.
• In-depth knowledge of wire processing operations, new product industrialization, production line setup, and quality assurance practices within the automotive sector.
• Familiarity with key automotive industry quality frameworks such as IATF 16949 and associated documentation requirements.
• Strong capabilities in analytical thinking, problem-solving, project management, and leadership of engineering teams.