Manufacturing Sr Supervisor

Job Description

Overview

Job Overview:

  • This position is responsible to lead production team of the concentrate manufacturing to produce safe & defect free concentrates.
  • Position is responsible to ensure uninterrupted supply of Concentrates & to ensure all KPI’s are established, met & improved continuously.
  • This position is responsible to implement an improvement-based culture on the line.
  • Position is also responsible for ensuring both the resources i.e. People & Equipment are utilized to the best of their capacities & capability building of new resources are in place whenever the need arises.

Responsibilities

Responsibilities:

Manufacturing

  • Driving safety mindset to deliver Safe operations
  • Driving a culture of Zero safety incident mindset. Utilizing tools like Risk assessment for various operations activities to proactively address any impeding human / environmental risk
  • Driving operations in strict adherence to Manufacturing Instruction issued by R&D
  • Driving a Zero Quality Defect Mindset to deliver.
  • Adherence to Minimum Mandates and maintaining AIB readiness on regular basis by imbibing GMP as core operational value.
  • Creating & implementing action plans on Customer Complaints received from Various Bottlers to ensure Zero Repeat.
  • Driving Flexibility for manufacturing operations to meet high surging volumes in South East Asia market.
  • Help ramp up of new assets to deliver capex commitment
  • Initiate plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials, and capital.
  • Timely review the installed capacities & draft the Infrastructural additions or modifications thus improving process efficiencies & Capacity additions in time.
  • Driving loss reduction initiatives through structured Yield Improvement processes and Productivity improvement initiatives
  • Co-ordinate with supply chain innovation team for the launch and manufacturing of new products as per timelines.
  • Raising Infrastructure requirements on 3 year rolling strat plan & execution of same to improve the productivities, efficiencies & meeting supply chain demands with surging volumes.
  • Coordinate maintenance including Predictive & break down to ensure smooth operations of manufacturing & no loss of time.
  • Coordinate & implement plant resource optimization activities ensuring lower usage of water, fuel & electricity hence serving the generations ahead.

Raw Material Stores

  • ??Managing the Raw Material stores, external raw material warehouse and Engineering stores
  • ??Conducting month end stock taking of Raw materials and OGS stock and drive recocillation process for any deviation
  • ??Maintain documents related to all inbound materials
  • ??Liase and maintain healthy relationship with third party partner for External warehouse
  • ??Strategically plan the storage requirement for Raw Materials for site and manage investment plan in advance
  • ??Manage cost of external warehouse as per AOP

Systems

  • ??Good SAP knowledge
  • ??Pivotal in driving all quality management, safety management and material management system for site .
  • ??Keeping live the inventory of Plant documentations, which includes MI’s, SOPs, Risk Assessments, Quality records etc.
  • ??Understanding process Capability of key equipment and plan for structured intervention
  • ??Driving Cycle count and Ware House Management module in SAP
  • ??Capability to converge on decision making on restricted and block stock along with stakeholders.

Key KPIs to be driven-

  • ??Production Plan Compliance
  • ??Line True Efficiency & Net Efficiency
  • ??Direct Labour Productivity
  • ??Operations Yield & Usage
  • ??Skill Matrix
  • ??New Product Introduction Compliance
  • ??WMS compliance
  • ??Physical Verification gap on monthly basis
  • ??Block Stock value and compliance to recovery plan

Qualifications

Qualifications:

Education

Graduate in Engineering – Chemical/Mechanical/Production Engg

MBA with major in Operations will be an added advantage