Staff Mech (Packing Plant)
Job Description
Maintenance & operation Activities
Execution of preventive & corrective maintenance activities.
- Ensure periodic checking.
- Manpower planning in advance for daily jobs.
- Planning and procurement of advanced good quality tools and tackles for fast execution of jobs.
- Eliminating non value adding activities.
- Daily monitoring of equipment health and maintaining records.
- Maintaining proper housekeeping and following good maintenance practices.
- Discussion on chronic problems with your dept. team and & co-workers, and eliminate it.
Reduction in plant breakdown.
- Analysis of major / minor breakdowns and plan corrective actions accordingly.
- Availability of critical equipment spare parts and raising indent for procurement as per requirement.
- Execution of preventive maintenance activities as per schedule and equipment site condition.
Performing Shutdown Jobs
- Prepare the job list for shutdown as per priority for the plant.
- Proper Job planning for shutdown jobs.
- Planning of contractor jobs to be carried out and raise service work order accordingly.
- Spare parts planning for major shutdown jobs as well as fulfilling day today basis requirements.
- Planning and procurement of advanced good quality tools and tackles for fast execution of jobs
- Cost Control
(Spare, lubrication, Manpower cost & inventory)
- Planning of spare parts and raising indent for procurement as per requirement.
- Carry out life value analysis for high value spares.
- Inspection of materials from reputed suppliers as per OEM requirement for achieving longer life of equipment.
- Monitoring of contractor cost comparing with last year expenditure.
- Close monitoring on worker’s overtime.
- Identification of maintenance cost reduction parameters.
- Monitor stores inventory reduction, standardization and optimization.
System Management
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)
- To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Good to fine, suggestion on system
- Developing and sustaining Model area in respective sections
- 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team
- To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
- Implementation of critical spares & consumable SOP without any defilement
- Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.
Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives
? Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
? Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower
? Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
? To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
? Active participation in safety training, safety sub committees, standard champions meeting and any safety event
? Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
? Adhering of all safety precautions on the site and off the site
? Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.