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Mohamed Bennour

Senior Test Development Engineer · Mechanical Engineer (M.Sc.)

Ingolstadt, Germany

@mohamed_bennour

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About

Mechanical Engineer (M.Sc.) specializing in energy and process engineering with several years of experience in test development, validation, and fault analysis. Experienced in test bench design, measurement data analysis, test planning, and technical coordination with development teams.

Experience

  • Senior Test Development Engineer
    in-tech GmbH · Ingolstadt
    Nov 2021 – Present

    BMW Project since 03/2026: Planning, execution, documentation, and evaluation of flashing processes and automated E/E software tests on complete vehicles, test benches, and stationary test systems. Validation of ECU flashing processes via CAN, FlexRay, and Automotive Ethernet in production and workshop environments; verification of over-the-air (OTA) software updates and failure scenarios. Setup, commissioning, and maintenance of stationary test systems, including measurement equipment; analysis of complex faults and root causes. Defect management, including creation, tracking, and verification of defect tickets, as well as regular coordination with customers and stakeholders. Audi Project since 11/2021: Planning, coordination, and execution of functional, integration, and validation tests on HiL/GHiL test benches and laboratory vehicles. Development of functional test concepts and test specifications for vehicle and body functions, considering functional safety requirements in accordance with ISO 26262. Analysis and review of requirements, test specifications, and test results; documentation of deviations, fault diagnosis, and structured root-cause analysis with development teams. Implementation and automation of test cases using Vector CANoe and CAPL; execution, evaluation, and documentation of tests and coordination of technical results with customers and project partners.

  • Master’s Thesis – Thermal Switch in a PHEV Cooling Circuit
    IAV GmbH
    Jul 2019 – Jun 2020

    Derivation of technical requirements for a thermal switch in an innovative plug-in hybrid vehicle cooling circuit concept. Model development and flow analysis of the thermal switch using OpenFOAM. Concept development and construction of a coolant test bench; experimental investigation of component behavior. Development of a MATLAB tool for evaluating experimental measurement data.

  • Academic Project – Simulation of Generic Wind Loads
    Oct 2018 – May 2019

    Development of a simplified simulation program and evaluation of calculated loads.

  • Bachelor’s Thesis – Dynamic Modeling of Heat Exchangers
    Leibniz University Hannover
    Sep 2016 – Apr 2017

    Extension and automation of a dynamic heat exchanger model in a vapor-compression refrigeration cycle using the Moving Boundary Method. Development of a Simulink model of the refrigeration cycle and investigation of dynamic heat transfer behavior.

  • Engineering Internship
    Siemens
    May 2016 – Jul 2016

    Design of a blower station using SolidWorks; aerodynamic analysis using SolidWorks Flow Simulation.

Education

  • M.Sc. Mechanical Engineering
    Leibniz University Hannover
    Energy and Process Engineering · Apr 2017 – Jun 2020
  • B.Sc. Mechanical Engineering
    Leibniz University Hannover
    Energy and Process Engineering · Oct 2012 – Apr 2017

Skills

5 to 8 years 5 to 8 years A long stretch - five to eight years.
Validation Documentation Test planning Fault Analysis Test Automation
1 to 2 years 1 to 2 years A year or two of steady use.
Data Analysis
<3 months <3 months Just getting started - under three months. This is also what shows when a level has not been set.
Simulink OPENFOAM Thermodynamics Heat Exchangers

Tools / apps / platforms

5 to 8 years 5 to 8 years A long stretch - five to eight years.
Vector CANoe
1 to 2 years 1 to 2 years A year or two of steady use.
The MathWorks MATLAB
3 to 6 months 3 to 6 months A few months of practice with it.
Dassault Systemes SolidWorks
<3 months <3 months Just getting started - under three months. This is also what shows when a level has not been set.
Atlassian JIRA ANSYS simulation

Languages

Native / Bilingual Native / Bilingual Their first language, or as strong as one.
Arabic Speak
Fluent Fluent Comfortable using it for work.
German Speak English Speak
Conversational Conversational Can hold an everyday conversation.
French Speak

Projects

  • Simulation of Generic Wind Loads

    Academic project involving development of a simplified simulation program and load evaluation.

  • Dynamic Modeling of Heat Exchangers
    Simulink

    Bachelor’s thesis project on dynamic heat exchanger modeling in a vapor-compression refrigeration cycle.

  • Thermal Switch in a PHEV Cooling Circuit
    OpenFOAM, MATLAB

    Master’s thesis project on requirements, flow analysis, test bench construction, and measurement data evaluation for a thermal switch in a plug-in hybrid vehicle cooling circuit.

Courses & certifications

  • MATLAB and SolidWorks seminars
  • Automotive System Design (ISO 26262)

🤝 Volunteering

  • AIESEC · Out Exchange Teamlead · 2013

🎯 Hobbies & interests

  • Tennis
  • Cycling
  • Triathlon

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