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MANOJ S. NAIK

AVP Plant Head · Operations Leader

Bangalore, India

@manoj_sadanand_naik

0 followers

About

Operations leader with 20+ years of experience in manufacturing and surface finishing, specializing in plant operations, greenfield and brownfield project management, process optimization, and operational excellence. Proven record in improving efficiency, reducing costs, leading teams, and delivering compliant, sustainable business results.

Experience

  • AVP — Plant Head & Greenfield Project Management
    Sharp Engineers India Ltd · Mohali
    Feb 2024 – Present

    Lead end-to-end plant engineering, maintenance, and utilities for a 3-unit manufacturing facility generating ₹250 Cr/year. Improved Overall Equipment Effectiveness (OEE) by 85% through preventive maintenance, root cause analysis, and equipment upgrades. Reduced unplanned downtime by 25% by implementing TPM and predictive maintenance systems. Managed CAPEX projects worth ₹60 Cr, including plant expansion, automation, and new line installations. Ensured 100% compliance with statutory, safety, and environmental regulations (ISO, OSHA, local authorities). Led and mentored a team of 50+ engineers, supervisors, and technicians.

  • Head – Special Processes (Brownfield & Greenfield Projects, SME)
    Wipro Infrastructure Engineering · Bangalore
    Mar 2022 – Jan 2024

    Directed new project development and execution for global markets. Managed supplier partnerships to ensure high-quality standards and timely delivery. Implemented cost reduction initiatives in-house and at supplier facilities. Developed and optimized in-house painting, plating and heat treatment plants. Led greenfield project setup, including infrastructure development and process integration.

  • Sr. Manager – Operations
    Interplex Electronics India Pvt Ltd · Bangalore
    Aug 2018 – Mar 2022

    Led monthly and daily production planning to meet internal and vendor requirements. Managed reel-to-reel plating, progressive stamping, and barrel auto-line PLC control systems. Handled customer complaints, ensuring prompt resolution and satisfaction. Conducted process trials and PPAPs for new product developments. Led execution of greenfield projects, including site selection, vendor negotiation, and plant commissioning.

  • GM – Operations and Greenfield & Brownfield Projects
    Hama Engineering Industries Ltd · Hosur – Chennai
    May 2010 – Aug 2018

    Directed production planning for welding, machining, assembly, and metal finishing, including tri-nickel and quad-nickel chrome and painting processes. Oversaw liquid painting, powder coating, and electropolishing. Conducted training sessions to enhance team capabilities and process efficiency. Achieved recognition from Royal Enfield for best technical support in special processes. Led the development and execution of greenfield and brownfield projects to expand production capabilities.

  • Manager – Plating Division
    Bdve Auto Component Ltd · Pune
    Apr 1999 – May 2010

    Led production planning for tri-nickel chrome and painting processes and automated plating lines. Ensured process stability through structured maintenance and quality control. Contributed to the successful execution of greenfield projects for process expansion.

Education

  • Project Management Professional (PMP)
    Project Management Institute
  • B.E. – Bachelor of Engineering
  • Diploma in Electroplating & Precious Metal Refining
    Indian Institute of Gems & Geology
  • Diploma in Paint Technology

Skills

8 to 10 years 8 to 10 years Close to a decade.
1 to 2 years 1 to 2 years A year or two of steady use.
<3 months <3 months Just getting started - under three months. This is also what shows when a level has not been set.

Languages

Not stated Not stated No level given for this one.
Hindi Speak Tamil Speak English Speak Kannada Speak Marathi Speak Konkani Speak

Courses & certifications

  • Overseas Technical Training · Italy; China · 2019
  • NADCAP & ISO/AS9100 Process Audit Training
  • Process Enhancement Training · Central Electrochemical Research Institute, Karaikudi
  • Royal Enfield training programs on Process Improvement and Automation · Royal Enfield

🏆 Achievements & awards

  • Best technical support in special processes

    Recognized by Royal Enfield.

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