Kapil Dhaka

About

Mechanical Engineering undergraduate with hands-on experience in CAD design, CAE simulation, and rapid prototyping. Skilled in Fusion 360, AutoCAD, SOLIDWORKS, ANSYS, and COMSOL Multiphysics, with project experience in FSW thermal simulation and quadcopter design, assembly, and 3D printing.

Experience

• Winter Intern
  Bharat Space Education Research Centre
  Dec 2025 – Jan 2026

Education

• B.Tech
  Kamla Nehru Institute of Technology, Sultanpur
  Mechanical Engineering · 2024 – 2028
• Class XII
  Thar Sr Sec Sch, Salasar, Sujangarh (Churu)
  RBSE · 2022
• Class X
  Thar Sr Sec Sch, Salasar, Sujangarh (Churu)
  RBSE · 2020

Skills

• C <3 months
• Python <3 months
• 3D Printing <3 months
• GD&T <3 months
• FEA <3 months

Tools / apps / platforms

• ANSYS simulation <3 months
• Autodesk AutoCAD <3 months
• Autodesk Fusion 360 <3 months
• COMSOL Multiphysics <3 months
• Dassault Systemes SolidWorks <3 months

Projects

• Quadcopter Drone Design & Assembly
  Fusion 360, 3D Printing, ESP32, BLDC Motors

  Designed the complete quadcopter frame in Fusion 360, including the base plate, arms, support plate, component clearances, and precise mounting holes, followed by CAD assembly. Integrated 2 ESP32 boards, 4 × 1500 KV BLDC motors, 4 × 30 A ESCs, and a 2200 mAh battery, with dedicated mounting provisions for electronic components. Fabricated the frame using 3D printing and performed physical component mounting and assembly, incorporating an IMU/flight-control system for orientation sensing and flight stabilization.

• Friction Stir Welding (FSW) Simulation with Water Cooling
  Fusion 360, COMSOL Multiphysics

  Designed and assembled the FSW tool and workpiece components in Fusion 360, then prepared the assembly for multiphysics simulation. Developed the FSW simulation environment in COMSOL Multiphysics, defining tool motion, welding velocity, rotational speed, material properties, boundary conditions, and water-cooling conditions. Investigated friction-induced heat generation and transient temperature distribution to study thermal behavior during the FSW process.

🏆 Achievements & awards

• Runner-up, INNOQUEST 2024 · 2024

  Designed and built an Arduino-based cardboard racing car by interpreting a given circuit diagram and successfully competing in the racing challenge.