AHMED SAYED MAHMOUD

About

Mechanical Design & Production Engineer with 5+ years of experience in industrial machinery, fabrication, and manufacturing environments. Specializes in developing production-ready mechanical systems and components with a strong focus on manufacturability, cost efficiency, and production optimization.

Experience

• Mechanical Design Engineer
  Exodus Rigs Company
  2023 – Present

  Lead designed and developed RV vehicle interior layouts with focus on spatial efficiency, ergonomic comfort, and manufacturability. Led 3D modeling activities and managed design data using SolidWorks PDM to ensure version control and design accuracy. Prepared detailed manufacturing drawings, including sheet metal components, weldments, and structured BOMs for fabrication. Coordinated with cross-functional teams to align design outputs with manufacturing requirements and project constraints. Conducted design validation and feasibility checks to ensure performance, reliability, and production readiness. Designed aluminum structures and assemblies with focus on strength optimization, weight reduction, and fabrication feasibility.

• Mechanical Design Engineer
  Modern Steel Fabrication (MSF)
  2022 – 2023

  Supervised design of cement packing stations and high-precision filling machines, ensuring alignment with industrial performance and reliability requirements. Developed detailed fabrication drawings, including sheet metal components, weldments, and mechanical assemblies for production execution. Designed and developed components and structures using steel and aluminum, ensuring strength, durability, and manufacturability. Coordinated with fabrication and production teams to ensure accurate implementation of designs and compliance with technical specifications. Participated in mechanical testing and validation processes to verify design performance under operational conditions. Contributed to improving material utilization and reducing manufacturing waste through design optimization.

• Mechanical Design & Production Engineer
  Mold Tech Company
  2021 – 2022

  Designed spare parts and industrial machinery, including rubber slitting and fabric cutting machines, ensuring functionality and manufacturability. Developed detailed 3D models and 2D manufacturing drawings with full tolerance consideration to support fabrication and assembly processes. Managed reverse engineering activities for obsolete mechanical components to restore functionality and support re-manufacturing. Provided technical support during installation and testing phases to ensure proper system performance. Operated laser cutting and laser engraving machines as part of production processes.

• Freelancer – Mechanical Design, Simulation & Research
  Freelance
  2018 – 2020

  Delivered 30+ freelance projects involving 3D modeling, mechanical design, and technical documentation using SolidWorks. Prepared design concepts, assemblies, and prototype-ready models based on client requirements. Provided technical documentation and research support to assist engineering workflows and project execution.

• Freelancer – SolidWorks Instructor
  Freelance
  2015 – 2019

  Delivered SolidWorks Level 1 and 2 training sessions for students and early-career engineers. Developed practical training materials covering 3D modeling, assemblies, and technical drawings. Provided guidance and mentorship to improve design understanding and application skills.

Education

• 2020 FE
  BSc. of Science

  Faculty of Engineering

  Awarded by Alexandria University

  Production Engineering · 2020

  Production Engineering

Skills

Tools / apps / platforms

Courses & certifications

• Fundamentals of Quality Control · American University in Cairo · 2020
• SolidWorks Surfacing & Sheet Metal Design · 2020
• SOLIDPROFESSOR Prep Courses (CSWA & CSWP) · SOLIDPROFESSOR · 2020
• Mechanical Design Part 1 · 2019
• SolidWorks Additive Manufacturing (Associate) · Solidworks · 2019